2002 Saturn SL1
VALVE BODY
Disassembly
1. Remove line actuator cover bolts. See Fig. 53 . Carefully remove cover and connector plate. Remove line actuators by twisting line actuator as it is pulled from valve body.
2. Remove through bolts. Separate valve body and separator plate. Remove check balls. See Fig. 54 . Remove manual valve. Remove each valve assembly. Retain in proper order for reassembly. See Fig. 55 and Fig. 56 .
Fig. 55: Identifying Valve Body & Related Valves
Reassembly
1. To reassemble, reverse disassembly procedures. Assemble each valve, spring, plug and key. See Fig. 55 and Fig. 56 . DO NOT push in using too much force. Install separator plate, gaskets and check balls to valve body. See Fig. 54 . Install line actuator housing to valve body. Install one valve body bolt. See Fig. 58 .
2. Lubricate line actuators. Using a twisting motion, install line actuators. Ensure line actuator terminals line up with connector plate. Install connector plate. Install cover. See Fig. 53 . Ensure dowel bolts are installed in correct positions. See Fig. 58 and Fig. 59 . Finger-tighten cover bolts. Download File PDF
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