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How to Replace the Windshield on a 1967 Chevrolet Nova

If the windshield on your 1967 Chevy Nova is cracked, it is wise to replace it quickly. Even a small crack can grow into a large one over time. A cracked windshield could lead to a ticket, and also presents a safety problem. Your windshield does not just block the wind, it is also one of your car's main safety devices. The correct installation of the windshield is crucial to protect you in case of an accident.

Tools Used: Vinyl drop cloths, Masking tape, Razor blade, Flat-head screwdriver, Small crowbar, Sandpaper, Bonding agent, Silicone

Replace Windshield

Inspect the broken windshield and frame around it. Check for damage to the mounting area. Dents, cracks and corrosion can make a good seal for the new windshield impossible. If there is damage, get it repaired before installing the new windshield.

Lay down the drop cloths. Place a vinyl cloth on the hood of the car under the windshield. Spread out another cloth over the dashboard of the car. This is to protect both the exterior and interior of the car from any broken glass from the old windshield.

Take off the wiper blades and arms. You can use a screwdriver to remove them.

Pull the windshield gasket off. Insert the flat-head screwdriver under the gasket. Using the screwdriver, pry and pull the gasket off. Do not remove the chrome from the Nova.

Remove the sealant. Using a razor blade go around the entire windshield to cut free the windshield from the sealant.

Take out the windshield. Insert the crow bar under the windshield and carefully remove it. Your assistant can help you with it.

Clean the new windshield and mounting surface. This area must be clean to ensure a tight bond. Run sandpaper around the mounting area. Apply the bonding agent around the area. Sand the new windshield around the edges. Apply the bonding agent to it.

Lay down a bead of silicone. It should go around the entire mounting area.

Install the new windshield. Have your assistant help you in carefully placing the windshield. Press firmly and let the bonding agent dry. Replace the gasket around the windshield.

Tips & Warnings

Put duct tape around your tools to prevent them from cracking the windshield.

Instead of re-installing the rubber gasket, buy a new one. Depending on how old it is, it could be worth the money to go with new trim.

Many insurance companies cover the cost of having a windshield replaced professionally.

Consult a professional windshield installer. Your windshield is a safety device.

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